Upgrading your MV Agusta with a Spark Exhaust is one of the best modifications you can make. Not only does it enhance the bike’s performance, but it also gives it an aggressive exhaust note and a sleek aesthetic. Whether you're aiming for better airflow, weight reduction, or a race-inspired growl, Spark Exhausts deliver exceptional quality. In this guide, we’ll walk you through the entire installation process, ensuring a smooth and successful upgrade.
BMW R1200RT 2010 to 2013 premium touring motorcycle components
Tools and Materials Needed
Before you begin, gather the following tools and materials:
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Spark Exhaust system (full system or slip-on)
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Socket wrench set
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Allen wrench set
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Torque wrench
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Screwdrivers (flathead and Phillips)
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Penetrating lubricant (like WD-40)
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Exhaust gasket (if required)
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Protective gloves
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Microfiber cloth
Step 1: Prepare Your Motorcycle
Start by ensuring your MV Agusta is on a stable surface, preferably using a paddock stand. Let the bike cool completely if it has been recently ridden, as exhaust components can remain extremely hot for an extended period.
Step 2: Remove the Stock Exhaust
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Locate the mounting points – Identify where the stock exhaust is attached to the frame and exhaust headers.
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Loosen the fasteners – Using the appropriate socket and Allen wrenches, carefully loosen the bolts securing the exhaust to the bike’s frame.
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Detach the exhaust from the header pipes – If your bike has a clamp connecting the muffler to the mid-pipe or headers, loosen it before sliding off the exhaust.
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Remove exhaust brackets – Some exhausts have additional brackets or hangers that may need to be unbolted.
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Extract the exhaust system – Gently pull and wiggle the exhaust off. If it’s stuck, use a small amount of penetrating lubricant to help loosen it.
Step 3: Install the Spark Exhaust System
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Check the fitment – Before fully installing, test-fit the new Spark Exhaust to ensure it aligns properly with the mounting points.
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Attach new exhaust components – If you’re installing a full system, start by mounting the header pipes. For slip-ons, slide the new muffler onto the mid-pipe.
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Secure the exhaust clamps – Tighten the connecting clamps to ensure a snug fit without over-tightening.
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Bolt the exhaust brackets – Align the exhaust mounting points with the frame and use the original or supplied bolts to secure them.
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Torque the bolts – Using a torque wrench, tighten all bolts to the manufacturer’s recommended specifications.
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Inspect gasket condition – If your exhaust system requires a new gasket, install it to prevent leaks.
Step 4: Final Checks and Adjustments
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Ensure all bolts and clamps are tight but not over-torqued.
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Check for any clearance issues between the exhaust and other components.
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Wipe down the exhaust with a microfiber cloth to remove fingerprints and avoid burns on startup.
Step 5: Start the Engine and Test
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Turn on your MV Agusta and let it idle for a few minutes.
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Listen for any leaks or rattling. If you hear unusual noises, inspect the connections and tighten any loose fasteners.
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Rev the engine lightly to ensure the exhaust is securely fitted and functioning properly.
Step 6: Go for a Test Ride
Take your bike for a short ride to test the performance and sound of your new Spark Exhaust. Notice any differences in throttle response, weight distribution, and overall riding feel.
BMW F800GT 2012 to 2016 sport touring bike upgrades
Conclusion
Installing a Spark Exhaust on your MV Agusta is a straightforward process that significantly enhances both performance and aesthetics. With the right tools and careful attention to detail, you can complete this upgrade in under an hour. Enjoy the deeper, more aggressive sound and improved ride quality that your new Spark Exhaust brings!